Plastic Systems, part of the Pegaso Industries group, is internationally recognized as a benchmark in the design and manufacturing of auxiliary equipment for plastics processing. With over twenty-five years of experience and a consolidated presence in more than one hundred countries, the company has developed a broad portfolio of solutions for feeding, dehumidification, dosing, and conveying of polymers, standing out for its high technological content, digital integration, and customization capability.

Plastic Systems, part of the Pegaso Industries group, is internationally recognized as a benchmark in the design and manufacturing of auxiliary equipment for plastics processing. With over twenty-five years of experience and a consolidated presence in more than one hundred countries, the company has developed a broad portfolio of solutions for feeding, dehumidification, dosing, and conveying of polymers, standing out for its high technological content, digital integration, and customization capability.
MATERIALS AND DESIGN ENGINEERED FOR CLEANROOM ENVIRONMENTS
Every detail of NUCLEUS has been designed to meet the most stringent hygiene and safety requirements:
- Durable, certified materials such as glass, polished stainless steel, and electro-polished components.
- A design conceived to simplify and speed up cleaning operations.
- Washable, non-porous components that ensure maximum hygiene and long-lasting performance.
- Strategically integrated HEPA filters that protect the process environment from dust and contamination.
- Design and materials that guarantee safe, hygienic surfaces, reducing the risk of contamination to zero.
These choices not only comply with medical regulations but also embody a construction philosophy that Plastic Systems applies across all its solutions, reaffirming its commitment to precision and accuracy in every sector.
ADVANCED CONTROL AND INTEGRATION WITH THE INJECTION MOLDING MACHINE
One of the key features of this solution is its full digital integration between dryer and injection molding machine: dryer parameters can be adjusted directly from the molding machine, streamlining management and significantly reducing the risk of human error. The system includes:
- 7-inch vertical touchscreen with an intuitive interface and simplified management logic (“Easy Settings”).
- Operator action logging, with access levels protected by passwords or RFID badges.
- Remote assistance and automatic diagnostics, ensuring timely and predictive technical support.
- Material weighing and traceability systems, capable of totalizing consumption and providing continuous process monitoring.
This interconnection not only speeds up production changeovers but also provides a crucial level of reliability and transparency in medical processes.
KEY COMPONENTS
The machines are the heart of modern production, and in Nucleus each one is designed to ensure precision, hygiene, and reliability. The solution comes together through three key components, essential for an efficient and safe production process:
- DWH Mini 15: Dryer with a 15L polished stainless-steel hopper, integrated HEPA filter, weighing ring, and safe opening system, designed to ensure contamination-free treatment, ideal for small and medium-scale production.
- TMX 4: Receiver with a Pyrex and polished stainless-steel body and FDA-compliant gaskets. Its robust and easy-to-clean structure simplifies daily operations, making work faster and safer.
- DUG 10.2H: Single-component gravimetric dispenser with hopper, body, tube, and screw all made of polished stainless steel. It ensures precision, hygiene, and reliability, making every dosage consistent and controlled.
Thanks to the integration of these three components, NUCLEUS represents a complete solution, capable of supporting the production process in a simple, safe, and consistent way, delivering high-quality results without compromise.
KEY ADVANTAGES
- Reduced downtime and minimized operational errors.
- Elimination of material buildup and contamination.
- Designed for small batches, ensuring maximum production efficiency.
- Continuous production with scheduled maintenance.
- Advanced diagnostics and remote support.
- Maximum traceability and process safety.
PEGASO INDUSTRIES: EXPERIENCE AND INNOVATION FOR MORE SUSTAINABLE PRODUCTION
Behind this excellence is Pegaso Industries, a group founded in 2019 to synergistically coordinate ten companies operating in the field of machinery and plants for plastics processing. The holding company manages common strategic functions — from administration to marketing, human resources, and safety — and guides the group’s brands toward coordinated and international growth. Pegaso Industries brings together established companies such as Plastic Systems, Pet Solutions, Blauwer, Ergomec, and Steel Systems, combining complementary expertise to offer the market a portfolio of complete, flexible, and technologically advanced solutions. With over 18,000 plants installed, more than 500 employees, 100 registered patents, and a presence in over 100 countries, the group is today recognized as one of the global leaders in the sector. Its guiding philosophy is based on fair, transparent, and forward-looking competitiveness. Through continuous investments in research, digitalization, and sustainability, Pegaso Industries aims to support its clients in the transition toward more efficient, traceable, and environmentally responsible manufacturing. NUCLEUS is a concrete example of this approach: an innovation model that combines experience, quality, and meticulous attention to detail, positioning the entire group for sustainable and responsible growth.



